483s During cGMP Inspection of Sterile Manufacturing Site

  • Lack of time limits between product manufacture and filling
  • Lack of filter validation for microbial challenge and extractables

  • Lack of SOP for how sterility test samples are obtained
  • Failure to collect sufficient number of samples to evaluate for particulate matter based on valid statistical plan
  • Failure to design and maintain WFI system in certain buildings
  • Failure to establish sufficiently detailed and validated instructions for batch reprocessing
  • Failure to validate the environment where filling machines located
  • Levels of viable and nonviable particulates observed during production cannot be related to media fills or other qualification studies

To be continued…